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刨滚切机组

本装备由刨渣机、滚压机、端切机三局部构成,此中,刨渣机是车轮出产中的公用装备,用于撤除轮辋焊接后发生的焊渣,从而获得平坦的焊缝外表。焊缝滚压机用以压平并强化刨渣后的焊缝,颠末滚压后焊缝和母材平齐。端切机用于切除焊缝两头头过剩的焊接资料,冲切举措由油缸驱动

具体描写

概述

Summary

本装备由刨渣机、滚压机、端切机三局部构成,此中,刨渣机是车轮出产中的公用装备,用于撤除轮辋焊接后发生的焊渣,从而获得平坦的焊缝外表。焊缝滚压机用以压平并强化刨渣后的焊缝,颠末滚压后焊缝和母材平齐。端切机用于切除焊缝两头头过剩的焊接资料,冲切举措由油缸驱动。

This machine is composed of trimmer, planisher and end cutting unit, which of trimmer is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding to obtain flat welding seam surface. Planisher machine is used to flatten and strengthen the welded seam after welding slag planishing and trimming. End cutting machine is used for cutting the both ends of redundant welding materials of welding seam, cutting action drives by oil cylinder.


规格参数

Specification

参数描写/Description Data

装备型号model numberBGQ-300-AH
额外输出电压rated input voltageAC380V,3Phsae
额外输出频次rated input frequency50Hz
额外输出容量rated input capacity37KVA
工件厚度Max. thickness of rim5mm
工件宽度规模width range of rim220-320mm
工件直径规模diameter range of rimφ280~φ450mm
刨渣夹紧力maximum clamping force of trimmer6Tons
刨渣力maximum trimming force6Tons
滚压夹紧力maximum clamping force of planisher6Tons
滚压滚压力maximum rolling force of planisher6Tons
端切剪切力maximum cutting force of end-cutting18Tons
端切剪切油缸直径diameter of cutting oil cylinder of end-cutting160mm
体系压力system pressure12Mpa


刨渣单位

Trimmer Unit

刨渣机是车轮出产顶用于撤除轮辋焊接后发生的焊渣,从而获得平坦的焊缝外表。该机设想为主动操纵,由主机、液压体系和电气体系等构成.此中液压体系和电气体系与滚压机、端切机共用。

Planning machine is special equipment of steel wheel production for removing and trimming welding slag generated by wheel rim welding so as to obtain flat welding seam surface. The machine is designed as automatically operation, it consists of host, hydraulic system and electric system, wherein hydraulic system and electric system are shared with rolling press machine and end cutting machine.

床身/Lathe Bed

主机架为C-型机构,液压驱动夹持器在焊缝两侧压紧。

Host frame is C-type mechanism. The hydraulic driven clamp holder clamps two sides of welding seam.

夹紧机构/Clamping Mechanism

工件由液压夹紧机构夹紧牢固,该机构装置于导轨上方, 为禁止工件在刨渣时轴向松动、在夹紧闭口上装有止动块。

Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.

夹紧机构分高低两部,下部牢固在机架床身,上局部为活动局部,由油缸驱动。

The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣机构/ Trimming Mechanism

高低刨渣刀装置于钢制滑架上,此滑架由软化处置的导轨撑持在夹持器中间往返运转,每一个刀片的切割面按照资料厚度手动设定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夹持器接纳一套机器机构相连,以保障其绝对地位,如许不管何种厚度的资料,机器将不用每次设定,可主动顺应切割差别厚度的资料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上装有三组刀具,下夹持器为牢固式,同时也作为下滑架导轨。高低刀具活动由液压缸驱动。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.

夹紧机构/Clamping Mechanism

工件由液压夹紧机构夹紧牢固,该机构装置于导轨上方, 为禁止工件在刨渣时轴向松动、在夹紧闭口上装有止动块。

Work piece is clamped and fixed by hydraulic clamping mechanism, and the mechanism is installed on the upward side of guide rail. The stop block is installed on clamping jaw to avoid axial loosening of work piece during slag planning.

夹紧机构分高低两部,下部牢固在机架床身,上局部为活动局部,由油缸驱动。

The clamping mechanism is divided into two parts, the lower part of which is fixed on the lathe bed of frame, the upper part is movable and driven by oil cylinder.

刨渣机构/ Trimming Mechanism

高低刨渣刀装置于钢制滑架上,此滑架由软化处置的导轨撑持在夹持器中间往返运转,每一个刀片的切割面按照资料厚度手动设定。

Upper and lower slag planning cutter is installed on steel sliding frame. The sliding frame makes to-and-fro movement in the middle of clamp holder by support of guide rail after hardening treatment, and cutting surface of each cutter is set manually according to material thickness.

刨渣刀具的切割面和夹持器接纳一套机器机构相连,以保障其绝对地位,如许不管何种厚度的资料,机器将不用每次设定,可主动顺应切割差别厚度的资料。

Cutting surface and clamp holder of slag planning cutter are connected by one set of mechanic mechanism to ensure its relative position. Therefore, whatever any material thickness, the machine will not set each time, and can cut material with difference thickness automatically.

滑架上装有三组刀具,下夹持器为牢固式,同时也作为下滑架导轨。高低刀具活动由液压缸驱动。

Three cutters are installed on sliding frame, and lower clamp holder uses fixed-type, and is also used as guide rail of lower sliding frame. Movement of upper and lower cutters is driven by hydraulic cylinder.


滚压单位

Planisher Unit

滚压焊缝机用以压平并强化刨渣后的焊缝,颠末滚压后焊缝和母材平齐。滚压焊缝机的首要部件为:床身、可活动的C形框架、夹紧机构、滚轮及液压件。C形框架,装有液压驱动用以滚压牢固于夹紧机构的制件的滚轮。

The planishing machine is use to flatten and strengthen the trimmed welding-seam, the planisher's main parts includes machine, movable C-type frame, clamping device, rollers and hydraulic parts. C-type frame equipped with hydraulic drive system for rolling roller that fixed on the clamping mechanism.

C形框架/ C-type Frame

C形框架牢固于可沿导轨活动的支架上,油缸驱动,支架经由过程每边四个滚柱轴承滑动,C框架的首要功效是禁止滚压力的偏移及由此致使的滚压尺寸的偏移。

C-type frame fixed on the holder that can move along with the guide rail, it will be driven by oil cylinder. Holder can slide through roller bearing that set four (4) roller bearings each side. C-type frame's main function is to prevent rolling pressure skewing and the resulting rolling press size deviation.



 端切单位

 End Cutting Unit

床身/ Lathe Bed

C框架撑持一切首要部件并且便于操纵和调剂。油缸牢固在框架顶部用以驱动夹紧和冲切机构,可按照制件宽度调剂的手轮调理机构装于框架尾部。

C-type frame supports all major components and it is convenient for operation and adjustment.

Oil cylinder fixed on the top of the C-type frame which is used to drive the clamping and cutting mechanism, and it can be adjusted according to the width of rim band, the hand wheel adjusting mechanism mounted on the tail of frame.

冲切机构/Cutting Mechanism

冲切机构经由过程切边模切除焊缝两头头。高压油缸(路程60mm)驱动上模,高低模间导柱一线性导套相连,上模牢固于上模座,下模为下模座的一局部。前部刀具(上、下)牢固于高低模座,后部刀具装于可动滑座上(可随制件宽度调理)。

Cutting mechanism cuts the both end of welding slag by cutting tool. The upper tool drives by high-pressure oil cylinder that stroke is 60 mm, upper tool (cutter) and lower tool (cutter) connects together by the linear guide pillar and guide sleeve. The front of the cutting tool (upper and lower) fixed on the upper and lower tool base, the back of the cutting tools installed on the movable slide base which can be adjusted according to workpiece width.

切边刀具由东西钢建造,每对刀具别离为凸、凹外形以慢慢实现资料切边。高低刀具空隙应为料厚的8-10%,如许能力到达0.2mm的规范整机尺寸,空隙应当在刀具调理终了落后行查抄!

Cutting tools (cutter) made by tool steel, each pair cutter includes convex and concave shape tool, complete material cutting quickly. The clearance of upper and lower cutting tool should be 8-10% of the material thickness, for achieving the standard workpiece size at 0.2 mm.

NOTE: The clearance should be checked after cutting tool adjusting finished!

手轮调理机构/ Hand wheel Adjuster

手轮调理机构经由过程调理滑座地位以顺应整机宽度的变更,包含气缸、尾座及其上的切边刀具,滑座能够经由过程框架前面的手轮而程度挪动。

Hand wheel adjuster can adjust the sliding seat position to adapt the width change of work pieces, including air cylinder, the tailstock and cutting tools, sliding seat can move horizontally by the hand wheel at the back of frame.


冷却单位 

 Cooling Unit

气压驱动,杠杆布局。高低冷却铜板内通轮回冷却水。

The cooling unit is driven by the air pressure and designed as lever structure. Inside upper and lower cooling cooper band has cooling water circulation.


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